In daily cleanroom operations, how to efficiently transfer small items while minimizing contamination to the clean environment is a core concern for many medical, pharmaceutical, and research institutions. This cleanroom dynamic pass box is not just an ordinary "airflow blocker" on the market. Instead, it's a dedicated solution, crafted from detailed design to functional logic, centered around the principle of "ultimate clean protection + efficient transfer experience."
1. Redefining Clean Transfer: Beyond "Reducing Door Openings," Focusing on "Blocking Contamination"
As a key auxiliary device in cleanrooms, core value of cleanroom dynamic pass box goes far beyond simply reducing door openings. Traditional transfer windows often only passively reduce the probability of contamination, while this product, through a dual logic of active protection and strict blocking, eliminates contamination pathways at the source.
Whether transferring materials between clean areas (such as transferring instruments between the operating room and the sterile instrument room) or transferring items between clean and non-clean areas (such as transferring laboratory samples from outside to a biosafety cabinet), its specialized design prevents cross-contamination caused by air circulation, ensuring a more stable cleanroom cleanliness level.
II. Principle Implementation: Every Design Serves "Cleanliness"
Unlike the basic structure of ordinary pass-through windows, operating principle of this cleanroom dynamic pass box achieves "visible cleanliness assurance" through specific functions:
Air Shower Purification System: When transferring materials, a high-speed clean airflow (over 20m/s) is blown out from the top, forming an "air curtain barrier." This airflow precisely removes dust particles adhering to the surface of the goods (including particles ≥ 0.3μm, with a filtration efficiency of ≥ 99.99%). Regardless of whether the doors are open or closed, the clean airflow acts as a powerful airlock, completely blocking the entry of impure outdoor air into the indoor environment. For example, when transferring capsule molds in a pharmaceutical workshop, an air shower can remove over 98% of dust from the mold surface in just 30 seconds, preventing impurities introduced by the mold from affecting the purity of the drug. Mechanical interlock: A high-precision mechanical structure ensures absolute interlocking between the two doors. If one door is not fully closed, the other cannot be opened. This physically eliminates the risk of airflow from opening both doors simultaneously. It is more stable than traditional electromagnetic interlocks (unaffected by power outages or electromagnetic interference), making it particularly suitable for vaccine production workshops where safety is paramount.
III. Detailed Advantages: From "Meeting Standards" to "Exceeding Standards"
1. Comprehensive Sterilization + Sealing for Complete Cleanliness
A built-in high-power germicidal lamp (e.g., UV-C 254nm wavelength) automatically activates a 30-minute sterilization mode after transfer completion, eliminating ≥99% of bacteria and viruses inside the transfer window, preventing residual microorganisms from contaminating the next transfer. For example, when transferring reusable instruments in a hospital ICU, the germicidal lamp effectively inactivates pathogens such as hepatitis B virus and Staphylococcus aureus. The food-grade silicone rubber gasket, combined with the door frame groove design, achieves a "zero-gap seal" (leakage rate ≤ 0.01%), preventing air backflow due to a leaky seal, even in negative pressure cleanrooms.
The double-layer tempered window is not only explosion-proof and durable, but its hollow design reduces condensation caused by temperature differences between inside and outside, ensuring a clear view of the interior during transfers and preventing operational errors caused by obscured vision.
2. User-Friendly Design: Uncompromising Efficiency
The large window (occupies over 70% of the door area) and the 180° door opening angle allow operators to access items without bending or leaning sideways, making it ideal for transferring larger items (such as lab culture dish racks and sterile bags in the operating room).
The 304 stainless steel surface is not only acid- and alkali-resistant (it can withstand daily disinfection with 84 disinfectant and alcohol), but also smooth and easy to clean, leaving no residue after wiping, meeting GMP requirements for "perfect cleaning." A removable drain tray (or stainless steel slope) on the bottom prevents water accumulation and bacterial growth when transferring wet items. For cleaning, simply draw out and rinse, increasing maintenance efficiency by 50%.
IV. Application Adaptability: Tailored for Harsh Environments
Its advantages are particularly evident in specific scenarios:
Pharmaceutical Workshops: Complying with GMP Annex 1 requirements for "Material Transfer," it offers dual air showering and sterilization, making it suitable for transferring APIs, intermediates, and primary packaging materials to prevent cross-contamination that could impact drug quality.
Hospital Operating Rooms: When transferring surgical instruments, a mechanical interlock and sealed design prevents the escape of clean room air. The air shower system also removes dust from instrument packaging, reducing the risk of postoperative infection.
Biological Laboratories: In P2 and P3 laboratories, it serves as a "buffer station" for sample entry, ensuring that samples entering the cleanroom are free of viable bacterial contamination in conjunction with external disinfection procedures. The core competitiveness of this clean transfer window lies in elevating cleanroom protection from a basic requirement to a quantifiable and traceable guarantee. Each transfer represents a proactive safeguard for the clean environment, rather than a reactive response. For organizations striving for the ultimate in cleanroom management, this device is more than just a piece of equipment; it's an essential component of their cleanroom contamination control system.
Technical Parameters
|
Type |
Air Shower Pass Box |
Pass Box |
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|
Model |
ASPB-01 |
ASPB-02 |
ASPB-03 |
PB-01 |
PB-02 |
PB-03 |
|
External Size(W*D*H)mm |
660*570*1000 |
760*670*1100 |
860*770*1200 |
660*570*580 |
760*670*680 |
860*770*780 |
|
Internal Size(W*D*H)mm |
500*500*500 |
600*600*600 |
700*700*700 |
500*500*500 |
600*600*600 |
700*700*700 |
|
Material |
304 stainless steel |
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|
Interlock |
Electronical |
|||||
|
UV Lamp |
8W*1 |
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|
HEPA Filter |
Efficiency≥99.995% at 0.3μm |
/ |
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|
Clean Air Speed |
0.36~0.54m/s |
/ |
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|
Power Supply |
220V, 50Hz; 110V, 50/60Hz |
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|
Gross Weight(Kg) |
80 |
100 |
120 |
55 |
70 |
90 |
|
Packing Size(W*D*H)mm |
780*700*1250 |
880*800*1350 |
980*900*1450 |
780*700*770 |
880*800*870 |
980*900*970 |
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